Star Trek TOS Phaser Holder

This is a tutorial for all those people trying to have an authentic
look to their costume for conventions and Halloween.

What you'll need.

1 pieces of  black felt 5" wide and 13 1/2" long.
2 strips of 2" wide Velcro 12" long
1 strip of 1" Velcro 9" long

First step to this process is to fold in the edges 1/2' and sew all the way around folding the corners. This should give you a piece of material that is now 4" X 13"

Next step turn the piece over, take the 1"  hook.. Sew in the center 1" from the top. Remember there is NO top or bottom till you get to this step so which ever end you use will become the top. Remember to sew the hook not the loop because all the props had the hook attached to them and incase of emergencies when you holder disappears like in Spock's Brain you will need some way of attaching your communicator.

Still with me? Okay. Now  your going to turn the piece back over where the hem is showing. Sew down starting at the bottom the loop section of the Velcro.. This is very important that you only use the fuzzy loop part and discard the hook. Sew them side by side..  

Your finished product will look like this.
Add your phaser and it will look like this...

But wait? What about the top part with the seam exposed???

This is being created for convention and Halloween use and you want to make sure that while walking (which you'll be doing a lot of  for both events)  your holster and phaser don't fall off, so you'll need it to be as secure as possible..

In the original series there was no 1" overhang. That is the whole point of the inner Velcro. It was cost efficient not to have 2 pairs of paints for each actor. So you will need to sew the 1" loop to the side of your pants. It doesn't have to be directly in the middle it can be off to the side a bit. If you look close at the next set of pictures you can see where the holder is to go.


I lightened up the pictures so you can get a better idea of where the loop piece is to be sewn. So you've sewn the loop piece to the pant. Attach the holder to the Velcro strip so that the 1" over hang is 1" above the waist. Fold over and pin. Undo the holder from the Velcro and sew it down to the pants. Re-attach the holder, and your done.
Put your pants on, then your tunic then attach your phaser...

 

 

A short explanation on why I did it this way

Years ago I was at a convention and I had my holder the same way they did in the show and there were so many people there. About 1/2 hour into the dealers room I heard that familiar ripping sound when you detach Velcro.
I looked down and not only did my holder come off but my phaser busted into pieces. Of course I was not a happy camper. I had to buy a new phaser which was easy at the time being as they allowed them to sell props back then but not cool that I had too. So when I got home I decided to do a design that would not only keep my phaser secure but I would feel if someone brushed up against it.. and it worked..

 

HERE'S SOME TIPS FOR A MORE SECURE PHASER

  The originals only has Velcro placed on the phaser 1 unit. 2 pieces, one on top and one underneath the mid-plate. This is how you have your phaser break into a million pieces like me. doesn't give a whole lot of support to the phaser.

My version gives you more Velcro and better support for the phaser.
I placed Velcro on the phaser 1 unit, the top of the handle and on the phaser pack(handle) ridges. I used black for the P1 unit the used white and spray painted it the same color as the body of the phaser..Don't worry about the texture. you are attaching the HOOK side of the Velcro and it paint's up pretty neatly.
 
Conventions can get really crowded as can Halloween parties and functions. If you like props and are proud of them, then leave the expensive ones at home. Many prop fanatics have dual props. A HERO (working prop) which they keep in a case under lock and key. These props can be very expensive...They also have a STATIC (dummy) prop. These props can look identical to the Hero version just non-functional and most are inexpensive and made of resin. If you break it, then it's not $400 bucks out of your pocket..

For this phaser, it is NOT recommended that you attach Velcro to your expensive one. There are always kit's on eBay and other places for around $30 - $50 dollars. They are really easy to put together and  sometimes they will come completely done you just have to sand and paint. Better to lose a $30 phaser than a $400 one..